(1)Lock shell forming machine
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  • (1)Lock shell forming machine

(1)Lock shell forming machine

Lock shell integrated machine: suitable for working parts of bars, extruded bars and pipes. It adopts multi-channel numerical control system servo motor to drive the rotating worktable, and the worktable drives 8 tooling synchronous fixtures to work at the same time, with high efficiency. Equipped with brushless servo motor, central encoder position control, locking table with hydraulic brake, hydraulic automatic clamping device, fixture, drilling and tapping power head, electric spindle cross sliding table power head and drilling power head are combined. Using PLC CNC programming control system, the operation is simple and convenient. This machine multi-process synchronous processing, stable quality, can replace more than one ordinary equipment. One person can operate 3-5 devices at the same time, which saves time and effort, and improves efficiency and reduces costs for enterprises.

Product Classification:

Details

Machine Introduction
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Lock shell integrated machine: suitable for working parts of bars, extruded bars and pipes. It adopts multi-channel numerical control system servo motor to drive the rotating worktable, and the worktable drives 8 tooling synchronous fixtures to work at the same time, with high efficiency. Equipped with brushless servo motor, central encoder position control, locking table with hydraulic brake, hydraulic automatic clamping device, fixture, drilling and tapping power head, electric spindle cross sliding table power head and drilling power head are combined. Using PLC CNC programming control system, the operation is simple and convenient. This machine multi-process synchronous processing, stable quality, can replace more than one ordinary equipment. One person can operate 3-5 devices at the same time, which saves time and effort, and improves efficiency and reduces costs for enterprises.

 

Process flow
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Automatic feeding, unloading, all materials-drilling, flat end surfaces (both ends)-LOGO forming (both ends)-all middle grooves-drilling small holes, tapping-drilling left marbles-drilling right marbles-drilling large holes-removing burrs, and chamfering left and right grooves-removing burrs-automatic blanking.

In the fast - paced world of manufacturing, a new star has emerged - the Lock Shell Integrated Machine Tool. This remarkable piece of machinery is set to transform the production process of lock shells and related components.

The Lock Shell Integrated Machine Tool is a highly sophisticated and specialized device. It combines multiple machining functions into one seamless unit. With precision engineering at its core, it is capable of performing operations such as milling, drilling, and turning with utmost accuracy. This integration not only saves valuable floor space in the manufacturing facility but also significantly reduces the time required for production.

One of the key features of this machine tool is its advanced control system. The intelligent control panel allows operators to program complex machining tasks with ease. It also enables real - time monitoring of the machining process, ensuring that any deviations from the set parameters are immediately detected and corrected. This high - level of automation and precision control guarantees consistent quality in the production of lock shells.

The Lock Shell Integrated Machine Tool is also designed with flexibility in mind. It can be easily adjusted to produce different types of lock shells, accommodating various sizes, shapes, and design specifications. This adaptability is crucial in today's market, where customer demands are constantly evolving. Manufacturers can quickly switch between production runs for different lock shell models without the need for extensive re - tooling or setup changes.

In terms of efficiency, this machine tool is a game - changer. It operates at high speeds without compromising on the quality of the finished product. The use of high - quality cutting tools and optimized machining paths results in reduced machining time and increased productivity. Moreover, the integrated nature of the tool reduces the need for manual handling between different machining operations, minimizing the risk of errors and further enhancing efficiency.

Another advantage of the Lock Shell Integrated Machine Tool is its durability. Built with high - grade materials and robust construction, it can withstand the rigors of continuous operation in a manufacturing environment. This reliability ensures long - term cost - effectiveness for manufacturers, as they can rely on the machine tool to consistently produce high - quality lock shells without frequent breakdowns or maintenance issues.

The introduction of the Lock Shell Integrated Machine Tool has already made a significant impact on the lock manufacturing industry. Companies that have adopted this technology are reporting increased production capacity, improved product quality, and a competitive edge in the market. As more manufacturers recognize the benefits of this innovative machine tool, it is expected to become a standard in the production of lock shells and other precision - machined components.

In conclusion, the Lock Shell Integrated Machine Tool represents a major leap forward in manufacturing technology. Its combination of precision, flexibility, efficiency, and durability makes it an invaluable asset for any company involved in the production of lock shells. With this revolutionary machine tool, the future of lock shell manufacturing looks more promising than ever.

 

Lock shell forming machine running video
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processing case
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Lock shell integrated machine tool

Beat: 12 seconds a

 

Machine Parameters
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Processing materials Copper Processing range 40mm-130mm
Work efficiency 12s-17s/unit Machine Dimensions 6.5mX2.8mX2.8m
machine net weight Approximately 9.8 tons Machine power 72kw
Air pressure 0.4-0.6Mpa Oil pressure 2-8Mpa

 

Machine Configuration
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1. System Control: Taiwan Yitu system control:Taiwan Yitu

2. Pneumatic accessories: Yadke Pneumatic accessories:AirTAC

3. Electrical accessories:Omron Electrical accessories:Omron

4. Bearing: Harbin shaft bearing:HRB

5. Servo motor:Taiwan Yitu servo motor:Taiwan Yitu

6. Ball screw:Taiwan TBI

7. Hydraulic System: Taiwan hydraulic system:Taiwan

 

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